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Turnkey PCB Assembly with Component Sourcing Included, 100% Electrical Testing, and Multi-Stage Inspection

Product Details
Highlight:

Full Turnkey PCB Assembly service

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Turnkey PCB Assembly with warranty

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Complete PCB Assembly solution

Product Description
Detailed Specifications & Features

Turnkey PCB Assembly Manufacturer for Complete OEM Projects

Huayihai provides turnkey PCB assembly services for OEM customers, covering the complete process from Gerber files and BOM through component sourcing, PCB fabrication, assembly, testing, and delivery.

With turnkey service, a single manufacturing partner manages the entire build: components are sourced according to the approved BOM, boards are fabricated and assembled under the same quality process, and every assembly is verified before shipment. This reduces coordination between multiple suppliers and keeps responsibility for the final result in one place.

Custom Manufacturing Only

We provide turnkey PCB assembly according to customer Gerber files, BOM, and technical specifications. We do not supply ready-made replacement assemblies or standard products.

Service Specifications

Item

Specification

Service Type

Turnkey PCB Assembly (component sourcing included)

Assembly Types

SMT, through-hole (wave / selective wave / DIP)

Minimum Component Size

01005 (imperial)

BGA / QFP / QFN Minimum Pitch

0.25 / 0.30 / 0.50 mm

Placement Accuracy

±0.025 mm

Board Size Range

50 × 50 mm to 900 × 600 mm; thickness 0.5 – 6.0 mm

Reflow Soldering

Nitrogen reflow

Inspection

AOI, 3D-AOI, 3D-SPI, X-ray

Electrical Testing

100% electrical testing (flying probe / test fixture)

Conformal Coating

Available

Files Required

Gerber files, BOM, technical specifications

Lead Time

3–5 working days (samples and small batches)

Manufacturing

Custom production per customer requirements

Key Features

  • Complete turnkey service from Gerber files and BOM to tested assemblies
  • Component sourcing according to the approved BOM
  • SMT and through-hole assembly with nitrogen reflow soldering
  • Multi-stage inspection: 3D SPI, AOI, 3D-AOI, and X-ray
  • 100% electrical testing on every assembly
  • Prototype, small batch, and mass production support

Manufacturing Highlights

Turnkey assembly at Huayihai combines PCB fabrication and PCBA assembly under one quality process, so fabrication, sourcing, and assembly are coordinated by one engineering team.

Key service elements include:

  • Component sourcing and verification before assembly
  • SMT placement with nitrogen reflow soldering
  • Wave, selective wave, and DIP soldering for through-hole components
  • Multi-stage inspection: 3D SPI, AOI, 3D-AOI, X-ray
  • 100% electrical testing with flying probe or test fixtures
  • Optional conformal coating

Typical Applications

Turnkey PCB assembly suits OEM projects where a single partner should manage sourcing, fabrication, and assembly.

  • Industrial Control Equipment
  • Automotive Electronics
  • Communication Equipment
  • IoT Devices
  • Power Electronics
  • Other OEM Assembly Projects

Why Choose Huayihai

  • Over 20 years of PCB and PCBA manufacturing experience
  • PCB fabrication and PCBA assembly under one manufacturing partner
  • Component sourcing included, verified against the approved BOM
  • Quality management based on ISO 9001, ISO 13485, IATF 16949 and UL
  • Multi-stage inspection and 100% electrical testing
  • Prototype, low-volume, and mass production support

Manufacturing Process

  • Gerber file, BOM, and engineering drawing review
  • Component sourcing according to the approved BOM
  • Incoming component verification and preparation
  • SMT assembly: 3D SPI, placement, nitrogen reflow, AOI
  • Through-hole assembly: wave, selective wave, or DIP soldering
  • X-ray inspection and 100% electrical testing
  • Optional conformal coating
  • Final inspection before shipment

FAQ

Q1: What does turnkey PCB assembly include?

 It includes component sourcing according to the approved BOM, PCB fabrication, SMT and through-hole assembly, inspection, and 100% electrical testing.

Q2: What files are required to start?

We need Gerber files, the BOM, technical specifications, and quantity requirements.

Q3: What inspection and testing are applied?

Assemblies pass 3D SPI, AOI, X-ray inspection, and 100% electrical testing using flying probe or test fixtures.

Q4: What is the standard lead time?

Standard lead time is 3–5 working days for samples and small batches, after file review is complete.

Q5: Can turnkey projects continue from prototype to mass production?

Yes, Huayihai supports prototype, low-volume, and mass production under the same engineering and quality process.

Request a Quote

Request a Quote

Need a single partner for component sourcing, PCB fabrication, and assembly?

Send us your Gerber files, BOM, and technical specifications for a quotation. Learn more at nexuspcba.com.

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